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Zinc Metallizing Spray Machine

Pages / Zinc Metallizing Spray Machine
Our zinc metallizing spray machine is portable and user-friendly, featuring a push wire delivery system that simplifies the coating process. It’s lightweight and requires minimal maintenance, making it a great choice for businesses seeking efficiency. Suitable for various industries such as construction, automotive, and aerospace, this machine delivers precise and uniform coatings on metals, carbides, and ceramics. Our advanced coating solutions provide excellent protection against corrosion and wear, extending component lifespan and reducing costs. Count on us for quality and innovation in your metallizing needs.
Zinc Wire
Zinc Wire

Features

  • Power Ratings: The zinc metallising spray machine operates at power ratings of 15 KW to 25 KW.
  • Input Voltage: For optimal performance, the required voltage for operating this machine is rated at 415 volts.
  • Current: The machine draws between 400-500 Amps of current.
  • Inlet Air Pressure: The machine maintains a stable inlet air pressure of 0.55 to 0.7 mPa.
  • Feed Rate: Feed rate can be adjusted from 0 to 5 meters per minute.
  • strong>Standard Wire Diameter: The machine is compatible with wire diameters of 1.6 mm to 3.17 mm.
  • Maximum Spraying Productivity: Achieves up to 31 kg per hour with zinc.

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Applications

  • Structural Steelwork: Zinc protects outdoor structural steel from rust.
  • Offshore/Oil & Gas: Offshore oil fields are at a greater risk of corrosion which can cause accidents and malfunctions. Zinc acts as a shield for offshore equipment from saltwater corrosion.
  • Shipbuilding/Marine: Ships are often coated with Zinc to prevent the hull from corrosion from saltwater.
  • Bridges (Concrete and Steel): Zinc safeguards steel reinforcements in bridges from corrosion.
  • Vessels and Enclosures: Zinc metalising protects tanks from corrosion, especially in harsh environments or when tanks are used to store corrosive liquids.
  • Wind Turbines: Zinc shields wind turbines from severe weather and salt exposure, ensuring that they can function without failure.
Zinc Wire
  • Fences/Gates: Zinc metalising prevents rust and weather damage on fences and gates.
  • Engineering Bond Coats: Zinc metalising enhances adhesion for subsequent coatings.
  • Wear Coatings: Zinc metalising increases wear resistance and prolongs component lifespan.
  • Bearing and Seal Surfaces: Zinc metalising reduces friction and wear, improving performance in mechanical systems.

Frequently Asked Questions​

While optimized for zinc, the machine can also process other compatible metals like aluminium, zinc-aluminium alloys, and certain specialty wires, depending on the intended coating application and material compatibility.

Regular cleaning of the wire feed system, inspection of air filters, and lubrication of moving parts are recommended. Periodic checks on electrical and air connections help maintain consistent performance and extend machine lifespan.

Under optimal settings, the machine can achieve a spraying productivity of up to 31 kg per hour with zinc. Actual output may vary depending on wire type, coating thickness, and operator skill.

Yes, basic operator training is recommended. Proper training ensures safe handling, optimal parameter settings, correct wire feeding, and high-quality coating results while reducing the risk of equipment damage.

Our zinc metallizing spray machines are manufactured to meet relevant industry standards for safety, performance, and reliability, ensuring they are suitable for use in both domestic and export markets.