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Zinc-Aluminium Wire

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Zinc-aluminium wires are a composite material made from zinc and aluminium, often alloyed with other elements for improved mechanical properties. They provide better corrosion resistance, electrical conductivity, and strength compared to pure zinc wires. These wires are widely used in applications like galvanising, soldering, and electrical wiring.
Zinc Wire
Zinc Wire

Features

  • Corrosion Resistance: The aluminium component enhances corrosion resistance, making our wires suitable for long-term use in harsh environments, such as coastal areas and industries with high moisture and chemicals.
  • Strength and Flexibility: Our zinc-aluminium wires combine the strength of aluminium with the durability of zinc, providing excellent mechanical performance and flexibility for various applications, including automotive, construction, and manufacturing.
  • Custom Specifications: We offer zinc-aluminium wires in different compositions and diameters to meet specific customer requirements. Our manufacturing process adheres to strict industry standards to ensure quality and longevity.
  • High Adhesion: When applied using thermal spraying, our zinc-aluminium wires form a strong and lasting bond, providing reliable protection for surfaces that experience wear and tear.

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Applications

  • Oil Platforms: Zinc-aluminium wires are essential for thermal spraying protective coatings on offshore oil platforms. These coatings help resist saltwater corrosion, strong winds, and extreme temperatures, enhancing the platforms' durability and safety for oil extraction in harsh marine conditions.
  • Railway Tracks: Zinc-aluminium wires provide protective coatings for railway tracks, preventing rust and corrosion. These coatings create a strong barrier against moisture and environmental factors, ensuring track durability and reducing maintenance needs.
  • Windmills: In the renewable energy sector, zinc-aluminium wires are used in coating steel components of wind turbines. This protection is crucial for parts exposed to coastal conditions, guarding against salt spray and wind erosion to improve the turbines' lifespan and reliability.
  • Electrical Towers: Zinc-aluminium wires help create protective coatings for electrical towers, combating corrosion that can compromise structural integrity. These coatings enhance resistance to environmental degradation, lowering maintenance costs, and extending the towers' lifespan.
Zinc Wire
  • Structural Steel: In construction, zinc-aluminium wires are used for thermal spray coatings on structural steel. These coatings shield against corrosion, extending the life of buildings, bridges, and other structures, and ensuring public safety.
  • Pipelines: Zinc-aluminium wires offer corrosion protection for pipelines, especially those buried or submerged. The coatings they help apply prevent rust and degradation, maintaining pipeline integrity for safe transportation of liquids and gases and minimising the risk of leaks.

Frequently Asked Questions​

Our zinc-aluminium wires have a composition of 85% zinc and 15% aluminium (Zn-15Al). This combination enhances corrosion resistance, mechanical strength, and durability, while maintaining excellent adhesion properties for coatings.

Zinc-aluminium wire offers better heat resistance than pure zinc. The 15% aluminium content improves structural stability and coating integrity under elevated temperatures, making it suitable for demanding industrial conditions.

Yes, our zinc-aluminium wires are compatible with most arc and flame spray systems. Their uniform diameter and consistent Zn-15Al composition ensure smooth feeding and stable arc performance across various equipment types.

Store zinc-aluminium wires in a dry, ventilated environment, away from direct sunlight, chemicals, or high humidity. Proper storage prevents surface oxidation, ensuring consistent coating quality during application.

Yes, zinc-aluminium wire is recyclable. The 85/15 alloy can be recovered and reused without significant performance loss, making it a sustainable choice for industries committed to environmental responsibility.